Self-Aligning Turners

IRCO designs and manufactures a complete line of self-aligning turning rolls which offer a constant, yet infinitely adjustable centerline.  Self-aligning turning rolls significantly reduce setup time and offer more surface area support to the work piece which minimizes deformation, especially with thinner materials.  With a work piece support capacity of up to 20’ diameter, it is often used in large vessel, tank and rail tanker car manufacturing. IRCO often integrates self-aligning turning rolls with axial powered travel and material fit up systems to further improve manufacturing efficiencies.

Capacity & Dimensions TRS-10 TRS-30 TRS-45 TRS-60 TRS-90 TRS-150 TRS-250
Load Capacity: Power or Idler Unit (lbs) 10,000 30,000 45,000 60,000 90,000 150,000 250,000
Turning Capacity – Power: Non-Eccentric Loads (lbs) 30,000 90,000 135,000 180,000 270,000 450,000 750,000
Minimum Diameter (in)12121212121212
Maximum Diameter (in)156180180240240240240
Rotation Axis – Power TRS-10 TRS-30 TRS-45 TRS-60 TRS-90 TRS-150 TRS-250
Mechanical Drive Gear Reducer with Chain Coupling
Number of Driven Wheels 2 / 4 2 / 4 2 / 4 2 / 4 2 / 4 2 / 4 2 / 4
Rotational Speed Range (ipm) 2 – 55 2 – 55 2 – 55 1.5 – 45 1.5 – 45 1.5 – 45 1.5 – 45
Wheel Diameter (in) 12 20 20 20 20 22 22
Wheel Material Urethane, Steel
Electrical Controls TRS-10 TRS-30 TRS-45 TRS-60 TRS-90 TRS-150 TRS-250
Input Power Required 460V/3/60Hz, 575/3/60Hz
Control Functions – Rotate, Direction, Speed, E-Stop
– Optional Full Integration to IRCO Column & Boom Welding Systems
Operator Controls – Push-Button Pendant [15ft]
– Optional Footswitch (Rotation) [15ft]

 

**Reference purposes only. All specifications are subject to change without notice.

Options – Accessories

Operator Interface

Control Packages Can Be Tailored Specifically to Meet the Automation Requirements of Specific Applications
 

Foot switch

Single/Dual Foot Switch Styles
 

LED Digital Speed Display

Improved Consistency when Controlling Travel or Rotation Speeds Based on Weld Parameters.
 

Rapid Traverse

Rapid Traverse of Rotation
 

System Integration

Full integration to IRCO mechanized welding systems